A digital twin is a virtual copy of a real machine, process or product that updates with real data. It lets teams test changes without stopping production.
Uses in textiles
- Process twins: model dyeing or finishing to predict results before running a batch.
- Machine twins: track machine health and plan maintenance.
- Fabric twins: digital versions of fabrics for 3D design and virtual sampling.
Benefits
- Fewer trial runs and less waste
- Better consistency
- Faster development
The reality today
Full digital twins need good data and investment, so many factories start with one process, such as dyeing, and expand from there.
Read about virtual sampling.